Mega-corp MTT-OPS-1 Bedienungsanleitung

GENUINE MEGA.SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING MEGA CORP.®700 Osuna Rd. N.E. • Albuquerque, NM 87113

2-1MTT-OPS-113 Nov 2013SECTION 2System DescriptionContentsWATER TANK (MTT) The MEGA steel water tank consists of a water tunnel,primary floor, vertica

MTT-OPS-113 Nov 2013SECTION 2System Description2-26. Rope Seal – Provides a seal around the rotatingpump shaft at the volute case. Constructed of agra

MTT-OPS-113 Nov 2013SECTION 2System Description2-3HYDRAULIC DRIVE MOTOR SPEED CONTROL(CROSSOVER ASSEMBLY)The hydraulic drive motor speed control (Cros

MTT-OPS-113 Nov 2013SECTION 2System Description2-4CAB CONTROL SYSTEM (ANALOG)Multi-function control box that is mounted in thevehicle cab to control a

MTT-OPS-113 Nov 2013SECTION 2System Description2-5CAB CONTROL SYSTEM (DIGITAL)This system is designated as a Digital integratedSpray Control System (D

MTT-OPS-113 Nov 2013SECTION 2System Description2-6The joystick box functions operate as follows:BASIC SYSTEM THEORY OF OPERATION Spray system power is

MTT-OPS-113 Nov 2013SECTION 2System Description2-7Once the logic control panel output is processed, thelogic control sends a feedback signal back to t

MTT-OPS-113 Nov 2013SECTION 2System Description2-8INTMNT (Intermittent Function) Intermittent spray function sends request foradjustable timing of spr

MTT-OPS-113 Nov 2013SECTION 2System Description2-9Suction Load - Allows continuous hydraulic waterpump drive circuit flow during a low water levelcond

MTT-OPS-113 Nov 2013SECTION 2System Description2-10The system warns the operator of all malfunctioningsystem functions and provides full manual contro

MTT-OPS-113 Nov 2013TABLE OF CONTENTSASection 1 Definitions and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MTT-OPS-113 Nov 2013SECTION 2System Description2-11WATER CANNON SYSTEMThe system is comprised of a water cannon (hydraulicor electric), hydraulic cont

MTT-OPS-113 Nov 2013SECTION 2System Description2-12In-Line Stream ShaperA performance enhancer that ismounted between the watercannon outlet and the s

MTT-OPS-113 Nov 2013SECTION 2System Description2-13HYDRAULIC SPRAY HEAD A two piece aluminum valvebody, hydraulic cylinder andadjustable ring mounted

MTT-OPS-113 Nov 2013SECTION 2System Description2-14HOSE REELA reel assembly that is located on the bottom aft endof the water tank fitted with a 1” or

MTT-OPS-113 Nov 2013SECTION 2System Description2-15WATER CIRCULATION SYSTEMA system that consists of a hydraulic butterfly valveassembly and a perfora

MTT-OPS-113 Nov 2013SECTION 2System Description2-16 (Blank)

3-1MTT-OPS-113 Nov 2013SECTION 3LimitationsContentsWATER PUMPThe following cautions are operational limitations ofMega water pumps. Failure to heed th

MTT-OPS-113 Nov 2013SECTION 3Limitations3-2 (Blank)

4-1MTT-OPS-113 Nov 2013SECTION 4Normal OperationsContentsDESCRIPTIONThis section provides the vehicle operator with stepby step operating procedures f

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-2OPERATIONSUse these procedures to safely operate the standardand optional systems installed on the ME

MTT-OPS-113 Nov 2013TABLE OF CONTENTSB (Blank)

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-3Once operations are complete:5. PUMP Switch – OFF Engaging/disengaging the water pump aboveLOW IDLE m

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-411. PUMP Switch – OFFEngaging/disengaging the water pump aboveLOW IDLE may result in water pump compo

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-54. PUMP Switch – ONEngaging/disengaging the water pump aboveLOW IDLE may result in water pump compone

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-69. Start chassis engine.10. At LOW IDLE turn SYSTEM/POWER switch ON.11. (DiSCS Only) AUX2 - ON12. Tu

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-76. Cab Control SYSTEM/POWER Switch – ON7. MONITOR/BFV Switch – ON8. DUMP BAR Switch – ON9. DRAIN Swit

MTT-OPS-113 Nov 2013SECTION 4Normal Operations4-8 (Blank)

5-1MTT-OPS-113 Nov 2013SECTION 5PerformanceContentsSPRAY PATTERN AND REACH (TYPICAL 21’ SPRAY BAR)The figures below illustrate width and reach of spra

MTT-OPS-113 Nov 2013SECTION 5Performance5-2PRECISION WATERINGThe following tables provide precision watering calculations for the installed spray syst

MTT-OPS-113 Nov 2013SECTION 5Performance5-31/4 OPENING & FULL FAN (26,497 lit/7,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS (

MTT-OPS-113 Nov 2013SECTION 5Performance5-41/4 OPENING & FULL FAN (30,283 lit/8,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS (

1-1MTT-OPS-113 Nov 2013SECTION 1Definitions and AbbreviationsContentsMANUAL USAGEThis technical manual only contains informationrequired to safely ope

MTT-OPS-113 Nov 2013SECTION 5Performance5-51/4 OPENING & FULL FAN (34,068 lit/9,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS (

MTT-OPS-113 Nov 2013SECTION 5Performance5-61/4 OPENING & FULL FAN (41639 lit/11,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS (

MTT-OPS-113 Nov 2013SECTION 5Performance5-71/4 OPENING & FULL FAN (49,210 lit/13,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS

MTT-OPS-113 Nov 2013SECTION 5Performance5-81/4 OPENING & FULL FAN (56,781 lit/15,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS

MTT-OPS-113 Nov 2013SECTION 5Performance5-91/4 OPENING & FULL FAN (75,708 lit/20,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS

MTT-OPS-113 Nov 2013SECTION 5Performance5-101/4 OPENING & FULL FAN (113562 lit/30,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS

MTT-OPS-113 Nov 2013SECTION 5Performance5-111/4 OPENING & FULL FAN (132489 lit/35,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEADS

MTT-OPS-113 Nov 2013SECTION 5Performance5-121/4 OPENING & FULL FAN (158,988 lit/42,000 gal TANK)2 SPRAY HEADS (FLOW 3611 lpm/954 gpm) 4 SPRAY HEAD

MTT-OPS-113 Nov 2013SECTION 5Performance5-13FIRE SUPPRESSION SYSTEMThe table below shows consumption rates and duration of foam suppression concentrat

MTT-OPS-113 Nov 2013SECTION 5Performance5-14 (Blank)

MTT-OPS-113 Nov 2013SECTION 1Definitions and Abbreviations1-2SAFETY MESSAGESThere are several specific safety messages on thismachine. The exact loca

6-1MTT-OPS-113 Nov 2013SECTION 6EmploymentContentsDESCRIPTIONThis section provides descriptions, guidance, andtechniques used when employing the MEGA

MTT-OPS-113 Nov 2013SECTION 6Employment6-2 (Blank)

MTT-OPS-113 Nov 2013SECTION 7Appendix7-1MTT-OPS(CL)-113 Nov 2013MTT OPERATOR’S CHECKLIST

MTT-OPS-113 Nov 2013SECTION 7Appendix7-2MTT-OPS(CL)-113 Nov 2013TABLE OF CONTENTSTitle Page1. BEFORE OPERATIONS . . . . . . . . . . . . . . . . . . .

MTT-OPS-113 Nov 2013SECTION 7Appendix7-3MTT-OPS(CL)-113 Nov 2013BEFORE OPERATIONSThese procedures are used to perform a walk-aroundinspection of the M

MTT-OPS-113 Nov 2013SECTION 7Appendix7-4MTT-OPS(CL)-113 Nov 20136. (Front Bulkhead Location Only) SolenoidControl Box – CHECK AND SECURED7. MTT Front

MTT-OPS-113 Nov 2013SECTION 7Appendix7-5MTT-OPS(CL)-113 Nov 201316. MTT RH Hydraulic Hoses and Cabling – CHECKEDFOR SECURITY AND LEAKS. 17. (If Equi

MTT-OPS-113 Nov 2013SECTION 7Appendix7-6MTT-OPS(CL)-113 Nov 20132. INTERMITTENT – SET AS REQUIREDa. TIMER ON/OFF Dials – SETb. INTERMITTENT Switch – S

MTT-OPS-113 Nov 2013SECTION 7Appendix7-7MTT-OPS(CL)-113 Nov 2013GPS AUTO MODE1. Cab Control POWER Switch – ON2. RATE and SPEED Dials - SET3. AUTO – ON

MTT-OPS-113 Nov 2013SECTION 7Appendix7-8MTT-OPS(CL)-113 Nov 20138. Individual Spray Head Switches – OFF9. Cab Control POWER Switch - OFFDUMP BAR1. Cab

MTT-OPS-113 Nov 2013SECTION 1Definitions and Abbreviations1-3FREEZING (4)This safety label is located on the side of the tank, atthe sump drain, and

MTT-OPS-113 Nov 2013SECTION 7Appendix7-9MTT-OPS(CL)-113 Nov 20136. PUMP Switch OFFEngaging/disengaging the water pump aboveLOW IDLE may result in wate

MTT-OPS-113 Nov 2013SECTION 7Appendix7-10MTT-OPS(CL)-113 Nov 2013Once operations are complete: 7. Water Cannon Nozzle - STOW Manual and remote adjusta

MTT-OPS-113 Nov 2013SECTION 7Appendix7-11MTT-OPS(CL)-113 Nov 2013FIRE SUPPRESSION SYSTEM1. Cab Control SYSTEM/POWER Switch – ON2. PUMP Switch ONEngagi

MTT-OPS-113 Nov 2013SECTION 7Appendix7-12MTT-OPS(CL)-113 Nov 201310. Water Cannon Nozzle - STOW Manual and remote adjustable nozzles must bestowed poi

MTT-OPS-113 Nov 2013SECTION 7Appendix7-13MTT-OPS(CL)-113 Nov 2013TANK DRAIN1. Cab Control SYSTEM/POWER Switch – ON2. PUMP Switch ONEngaging/disengagin

MTT-OPS-113 Nov 2013SECTION 7Appendix7-14MTT-OPS(CL)-113 Nov 20136. PUMP Switch OFFEngaging/disengaging the water pump aboveLOW IDLE may result in wat

MTT-OPS-113 Nov 2013SECTION 7Appendix7-15MTT-OPS(CL)-113 Nov 20137. Hose Nozzle – OPEN as desired.Once operations are complete:8. Hose Nozzle – CLOSE9

MTT-OPS-113 Nov 2013SECTION 7Appendix7-16MTT-OPS(CL)-113 Nov 20134. PUMP Switch – ON. 5. DRAIN Switch – ON. (Opens BFV that allowswater pressure to

MTT-OPS-113 Nov 2013SECTION 7Appendix7-17MTT-OPS(CL)-113 Nov 20136. Position all butterfly valves as indicated in thefollowing pictures and in the ord

MTT-OPS-113 Nov 2013SECTION 7Appendix7-18MTT-OPS(CL)-113 Nov 201313. Increase engine RPM to HIGH IDLE.When unit is full of water14. Reduce engine RPM

MTT-OPS-113 Nov 2013SECTION 1Definitions and Abbreviations1-4ROTATING SHAFT (8)This safety label is located on the pump.Do not place your hand or too

MTT-OPS-113 Nov 2013SECTION 7Appendix7-19MTT-OPS(CL)-113 Nov 2013AFTER OPERATIONSThese procedures are used to perform a walk-aroundinspection after us

MTT-OPS-113 Nov 2013SECTION 7Appendix7-20MTT-OPS(CL)-113 Nov 201311. Solenoid Control Box – CHECKEDCOLD WEATHER OPERATION AND STORAGEIce will cause se

MTT-OPS-113 Nov 2013SECTION 7Appendix7-21MTT-OPS(CL)-113 Nov 20134. Remove water pump sump cover.5. Start engine.6. Cab Control SYSTEM/POWER Switch –

MTT-OPS-113 Nov 2013SECTION 7Appendix7-22MTT-OPS(CL)-113 Nov 2013TO REACTIVATE UNIT:1. Lubricate water pump bearings as instructed inthe Maintenance (

MTT-OPS-113 Nov 2013SECTION 1Definitions and Abbreviations1-5CONFINED SPACE (12)This safety label is located near the water tank accessand fill ports

MTT-OPS-113 Nov 2013SECTION 1Definitions and Abbreviations1-6123567WATER PUMP & HYDRAULIC MOTORHOSE REELCAB CONTROLSPRAY HEADSHAND RAIL & WAL